Technologies:
The successful use of innovative technologies has been an important factor in the company's success since the company was founded. We are successfully established in the market because we constantly invest in our machinery, in new technologies and high-quality staff training.
Let us inspire you with the technologies listed below.
Multicomponents
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Multicomponents
Multi-component technology supplies injection-moulded parts, which consist of two or more plastics. To achieve a specific design, plastics with different colours can be combined in one operation. It is however also possible to combine different materials and therefore different properties making it possible to produce hard-soft connections and hard-hard connections.
We have the know-how to manufacture numerous multi-component parts. For example, we manufacture airbag parts using the 2K process. An airbag net is inserted fully automatically and over moulded with soft components.
Various tool technologies such as turntables, folding, index plate, gate valve and sliding table can be used here.
Gas injection
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Gas injection
We can use our mobile gas pressure systems on all machines. This technique is particularly well suited for technical parts with wide varieties of wall thickness or accumulations of material.
In this way, parts can be produced economically without sink marks, because it enables shorter cycle times with less material being used. At the same time, the clamping force can often be reduced. The targeted formation of cavities also increases the rigidity of the moulded parts and thus counteracts possible distortion. Another advantage is having lighter design variants compared to normal injection moulding.
Mould labelling
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Mould decoration
This process enables the production of injection-molded parts with decorative and functional surfaces. Pre-printed films are inserted into the injection mold and back-injected during the injection process. This produces parts that are not only aesthetically pleasing, but also particularly abrasion and scratch resistant.
The IMD (In-Mold Decoration) process allows complex patterns, logos and even 3D effects to be created in a single operation. IML (in-mold labeling) also offers the option of integrating labels or functional elements such as RFID tags directly into the component, thereby further improving functionality and design.
Various tool technologies such as vacuum, compressed air and thermoforming are used to ensure precise and uniform film adhesion.
Insert technology
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Insert technology
Insert technology enables the integration of metallic or other solid inserts into injection molded parts in order to achieve specific functions or increased strength. In this process, the inserts, e.g. threaded inserts or brackets, are inserted into the mold before injection molding. The plastic is then injected around the inserts to ensure a strong and durable bond.
This technique is ideal for applications where mechanical loads or special fastening options are required. The performance and functionality of the end products can be significantly increased through the targeted placement and fixing of the inserts.
Our company has extensive experience in the manufacture of insert technology components. For example, we manufacture housing parts for electronic devices where the precise positioning and embedding of inserts is essential.
To ensure precise placement and reliable adhesion of the inserts, we use various tool technologies, including automated insertion devices and precision injection molding machines.
Ultrasonic Welding
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Efficient integration! Together with our customer, we have developed our current project (ambient light Daimler EVA 2) and successfully implemented it in series production. Our know-how is important input for the plastic-compatible design, demoldability and manufacturability of the component as these Paspol light guides are semi-automatically welded onto thermolast piping. We will continue to face new challenges in the future as we strive to convert your ideas into safe series processes.
Future technologies
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Further technologies
inotec has many years of experience with advanced injection moulding technologies such as Mucell, textile and wood back injection moulding and sensor back injection moulding.
We are constantly striving to further develop our expertise in these areas so that we can continue to offer our customers innovative solutions in the future.
Mucell technology
Our expertise in Mucell technology enables us to produce high-precision, lightweight components that are both economical and environmentally friendly. Mucell technology uses microcellular foaming to introduce gas into the plastic, which reduces weight and material costs.
Textile and wood back injection moulding
The back injection moulding of textile materials and wood is a key technology in our portfolio. We have extensive experience in combining textile and natural materials with plastics to create aesthetically pleasing and functionally high-quality products. In textile and wood back injection moulding, textile or wooden surfaces are inserted into the injection mould and then back-injected with plastic, creating robust and decorative composite parts.
Sensor back-moulding
The integration of sensors into plastic parts is one of our most advanced capabilities. Through sensor back injection moulding, we can produce intelligent components that are used in numerous high-tech applications. Sensor back injection moulding involves inserting sensors into the mould and embedding them while injecting the plastic, enabling seamless integration and protection of sensitive electronics.
We are constantly working on the further development of the technologies and look forward to your challenges.